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Josh's BG GTX - Built to the ****house, lots of cool bits

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    Josh's BG GTX - Built to the ****house, lots of cool bits

    Hai all, new on here. Some will know me from fl.com which i frequent.

    In its current form its tuned for approx 350whp, upon this point it killed the clutch (read below, upgrading), we were still on pump fuel at 1.5 bar so the intended target is approx 420-430whp. And trying to get it down to 1090kg

    Engine
    1.8 Mazda familia block bored 040'
    Wiseco 040 9:1 Forged pistons
    Belfab Racing H beam rods with ARP bolts
    O-ringed block for more boost
    ARP head studs
    Stock mazda DOHC head with;
    Tighe Cams custom made billet camshafts with 10+mm lift
    272/288 duration
    Uprated valvesprings to handle lift and duration
    Machined combustion chambers eliminating sharp edge's
    Full port and polish, mirror finish exhuast/240grit intake
    Modified HLA housings to accept large lift cams
    Gates racing belt
    Adjustable cam gears
    QLD ignition leads made me custom ignition leads
    HKS3037 Turbo with Garrett split pulse 0.78AR rear housing
    6boost twinscroll/split pulse exhuast manifold
    2x TiAl 38mm wastegates with 14psi springs
    Modified EVO8 intake manifold
    90mm id throttle body
    SARD 850cc injectors
    Billet fuel rail
    PAR engineering chromoly flywheel

    Gearbox/Driveline
    Ditched mazda driveline (read glass) for toyota gear. Converted to;
    E151 Toyota Celica gearbox from GT4
    Custom engine mounts
    Custom clutch built at Ross's Autoclutch (4 puck button with 2700lb pressure plate)
    Toyota Shafts
    Modified Toyota shifter and cables
    Phil purser Custom Propshaft
    modified rear subframe to take toyota rear lsd
    stock toyo driveshafts with spacers on diff

    Engine bay
    PWR front mount intercooler
    PWR gearbox oil cooler
    PWR engine oil cooler
    Relocated engine oil filter with cooler lines
    Browns custom made radiator
    4 inch intake pipe
    Every single hose done in Speedflow braid and fittings

    Fuel System
    Walbro intank lift pump
    1.5l surge tank
    Bosch 044 external pump
    Alloy 12mm hardline running through car
    KRC Billet fuel filter -8AN

    Electrics
    Autronic SM4 ecu
    Custom control panel next to drivers seat
    Gauges replace stock gauge cluster
    gauges replace radio
    Optima 650CCA Battery in spare wheel well
    Totally removed all factory engine bay wiring
    MAC valve to control boost

    Body
    7 point Cusco roll cage
    Cobra Diolen Drivers seat with head support x2
    Wilwood Pedal box with twin brake M/C's
    Custom brake lines
    D2 8 pot front brakes with modifed fastneners
    BG8Z Front brakes modified to fit rear with slotted rotors
    Speedylite 7 17"x7" rims
    GTR front hubs
    PROFLEX suspension with external shockie cannisters
    Whiteline rear adjustable sway bar
    Whiteline rear strut brace
    All bushes replaced with nolathane items

    Thats what was in the car, its now back off the road for a new engine, new clutch, new dash, new wiring

    New setup
    Mazda 1.8BP 020 block
    JE forged pistons 9.2:1
    Eagle Conrods, arp bolts
    Very Very modified head, hemi'd combustion chambers
    Solid lifters (raising limiter to 9k)
    Reground Tighe Cams for solid lifters
    Tilton Twin plate OTII clutch
    Another custom PAR flywheel
    PAR Engineering 1-4 Dogbox
    New wiring throughout car
    Fuel cell in rear
    Sidepipes
    Carbon dashboard

    Will keep informed as i go, its pretty farken fast as it is














    #2


    Comment


      #3
      I wanna see that head, how the hell didja get hemi chambers in that thing without hitting a water jacket?

      Want more info on those brakes, too...
      '90 AWD Protege, full GTR drivetrain swap, ~320 whp daily driver, RIP, and
      '90 AWD Protege, yet another GTR swap, Open class rallycar with a Toyota GT4 gearbox swap, thus crossing the line between hobby and mental illness. And a Brabus E55 K8, removing all doubt.
      http://www.wihandyman.com/forum/vbpi...?do=view&g=110
      http://www.cardomain.com/ride/2599486

      Comment


        #4
        wow thats awesome! how many years do you have tied up in that car? great job!
        -Jack

        ONTARIO MAZDA CLUB! Join! https://www.facebook.com/groups/500055016671733/

        91 626 LX - basically stock and pretty slow still
        http://www.clubprotege.com/forum/sho...my-GD-626-LX-)

        01 E53 3.0i - FOR SALE! pm if interested

        91 USDM Protege LX - SOLD! turbo/manifold up for sale!
        http://www.clubprotege.com/forum/showthread.php?t=46606

        Comment


          #5
          Very impressive list.
          1993 Protege LX-Midnight's shadow SOLD
          1996 Honda CBR600-Wrecked. Damn Honda crippled me
          2002 mazda MPV-family truckster SOLD
          2010 VW routon

          Originally posted by jay
          .....they totally underestimated the number of gearheads such as myself that have families but refuse to grow the hell up and stop playing with cars, or that otherwise see the utility of having 4 doors. Obviously I ain't alone, as there are a helluva lotta sti and evo here. Bueler? Beuler? Mazda? Mazda?

          Comment


            #6
            amazing!



            sigpicWorlds first car with GPS was a Mazda



            ~~~~~~~~> Thanks again to member gooseinyou for the familia garnish <~~~~~~~~

            Comment


              #7
              You finally made it here! lol Crazy set up!

              Comment


                #8
                That car puts me to shame
                I live my life a quarter pounder at a time. And for those 500 calories or more, I'm free. I need FRIES! Two of them. The big ones. Oh, and I need them tonight. You're lucky the double shot of BBQ sauce didn't blow the seam on your nugget box. There she is, 2 pounds of pure beef. My dad ate it in 9.0 seconds flat. Check it out, it's like this. If I lose, winner takes my happy meal. But if I win, I take the burger and the toy. To some people, that's more important.

                ._________________________
                |.....Overnight....................| ||
                |.....Japan Parts.................| |'|";,___.
                |_..._...____________======||_|_|...,]
                "(@)'(@)""'''''''''''''"'''"**|(@)(@)*****"(@)
                Oh and by the way that shot in your banner with Vin Diesel's car getting shot, thats a civic not an altezza.

                Comment


                  #9
                  that things sweet...
                  92 protege lx-

                  94 protege lx-

                  95 escort gt-ms2e/ms2extra pre3.3alpha5 gslender v2.8-e85-vj23@12lbs----dead--

                  are you a thinker, or a believer?

                  Comment


                    #10
                    Wow, that looks expensive....well done.
                    '90 Mazda 323 - V6 KLDE, supercharged, right-hand drive, build log
                    '93 Ford Probe GT - a few mods...
                    10.24 @ 139.5 mph [16 psi] - Timeslip
                    490whp, 447 wtq @ 20psi - Dyno sheet

                    Comment


                      #11
                      Originally posted by jay View Post
                      I wanna see that head, how the hell didja get hemi chambers in that thing without hitting a water jacket?

                      Want more info on those brakes, too...
                      I got the head from my Works BG rally car, if you look inside a bp combustion chamber there are two square edges that go into the actual combustion area, if you machine those down and with some carefull grinding you can achieve a full hemisphere in the head, lowers static compression but increases cylinder volumes without changing the stroke (longer stroke - slower revving engine)

                      I will be completley polishing this surface, then put the 1mm oversize valves in and CC'ing the head to ensure even flows across the cylinders.

                      I assume they bandsawed a spare head in half before doing this mod.

                      The brakes are off the shelf BG GTR items, running GTR hubs machined down so they fit on the GTX proflex suspension. You could also fit this brake system to the BA astina v6 hubs (i think you guys call it mx3)

                      Cheers for the comments

                      Josh

                      Comment


                        #12
                        Oh and its taken be about 3 years to get from a Black standard BG GTX to this, lots of money and lots of swearing and burnt hands

                        Comment


                          #13
                          do you have any close up pictures of the engine? what do you do for a living and are they hiring? i can help you be a drug lord

                          Comment


                            #14
                            Originally posted by Hot_Wheels View Post
                            do you have any close up pictures of the engine? what do you do for a living and are they hiring? i can help you be a drug lord
                            lol. The dog box is no joke
                            Cincinnati, ohio Bengals for life
                            "Who Dey"

                            Comment


                              #15
                              Originally posted by Hot_Wheels View Post
                              do you have any close up pictures of the engine? what do you do for a living and are they hiring? i can help you be a drug lord

                              Haha i help run a mechanical workshop over here. No drugs.

                              I have a few, but none on the stand









                              PS This was the engine bay when i first put the GT4 box in on its previous motor



                              When it was stock + coilovers + rims



                              When i first got it, sprayed it myself in the garage







                              Cheeers

                              Josh

                              Comment

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