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Wanker's GTX Project

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    Wanker's GTX Project

    Dug into the GTX today for the first time. At first it was seeming like this would certainly be a miserable project given all the crappy modifications that the previous owner had done. However, it really isn't going to be that bad now that i've spent several hours on it.

    Today I pretty much just removed the skid pan, some of the turbo heat shields, the radiator, the intercooler and associated plumbing, some ****ty wiring from the previous owner, the grill and the AC system.

    Having all of this out of the way makes it look like the tranny R&R is going to be pretty straight-forward. I'm more used to doing transmissions in RWD cars (I own a miata and work on a lot of E30s) so this looks like it is going to be awkward getting it to stab onto the engine.

    Anyway, pics!

    The engine bay as it sits right now.


    The rusty master cylinder and brake booster. Yuk. What is that hose that runs beneath the master cylinder and goes into the firewall?


    This turbo is teeny tiny!


    Some of the wiring I removed.


    Cracked turbo manifold. Pretty sure i'm just going to have to make a new one using Sched 10 stainless. I have all the pieces lying around except the turbo flange. The way these are cast leaves no room for thermal expansion and contraction. Doubt i'd bother replacing a broken manifold with another one that is just going to break eventually too.


    What is this "bucket" area behind the headlight on the Left side? Could be a good spot to hide tools for a road trip or something =P


    Anyway, thats just the beginning. It will get more interesting as I redo the turbo stuff and build a new exhaust etc. Eventually I believe I will be retrofitting either RX7 calipers (I have a set in the garage) or Escort GT calipers on VR4 rotors.
    Last edited by Wayne_curr; 10-04-2010, 06:48 PM.

    #2
    thats your speedo cable

    Comment


      #3
      the "bucket area" behind the headlight is where i have my intake piped into.

      Comment


        #4
        Originally posted by nickz View Post
        thats your speedo cable
        Ahh, gotcha. That makes perfect sense then.

        Originally posted by bighed323 View Post
        the "bucket area" behind the headlight is where i have my intake piped into.
        Oh good idea! I'll be doing that as well. Would take very minimal sheet metal work to box that in completely. I'm guessing that whole area was taken up by the stock airbox then, wasn't it?

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          #5
          The transmission is really easy to re and re... Once the lower cross member is taken out and the little mount under the battery is undone just about everything is taken out either from under the car or threw the wheel well... Have a good jack handy though, the awd transmissions are heavier suckers then what you are used to handling...

          does your car have cruise control?

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            #6
            uhh, if i remember the stock airbox doesn't really go that far down. i didn't box in the filter i just had a longer pipe going into there. you do have to remove or relocate the coolant overflow tank. i used a powerade bottle. the stock cap fits perfectly on the bottle.

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              #7
              There's really nothing that goes down in that hole. It just gets covered by the airbox and a bunch of wiring.
              12 cbr250r: daily ride
              01 saab 9-3: daily
              98 gsxr 1100: for sale
              93L: money pit/ space waster
              92GL: low and slow beater
              90?: the rust free shell
              89LX: swapping to rust free shell
              89L: for sale
              89L: parts
              87 conquest: dohc 4g64 swap underway
              76+80 vw dashers: for sale

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                #8
                Be sure to clean that bay up real nice. Purple power and a pressure washer will amaze you.
                -Steve

                94' Protege < Worklog<SOLD!
                VF10 powered!
                262 Whp & 257 Wtq
                13.1@107

                '02 Suzuki Bandit 600s

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                  #9
                  Originally posted by Ace View Post
                  Be sure to clean that bay up real nice. Purple power and a pressure washer will amaze you.
                  Yea, i'm contemplating just pulling the whole drivetrain so I can clean and probably re paint the whole bay. Its just nasty right now.

                  Comment


                    #10
                    Thats what I would do. That will make doing the clutch either, and after you clean it good you might find that you don't need to paint it. Most of its probably covered with an oily sludge and believe it or not the paint and metal stays in good condition under this crud. lol
                    -Steve

                    94' Protege < Worklog<SOLD!
                    VF10 powered!
                    262 Whp & 257 Wtq
                    13.1@107

                    '02 Suzuki Bandit 600s

                    Comment


                      #11
                      That is some serious project you got in your hands.

                      What I tell some people is dont go crazy buying all this expensive shyt, have a whole room spent in chunk of money, but then at the end dont have spare change to even get it running.

                      Its cool to build it from the ground up, but I would concentrate in labor work for now. Things that you can get done by spending very little if at all. Once you get that out of the way then follow up on upgrading etc. Get the car running, have a decent platform and go from there...

                      Comment


                        #12
                        Originally posted by psiturbo View Post
                        That is some serious project you got in your hands.

                        What I tell some people is dont go crazy buying all this expensive shyt, have a whole room spent in chunk of money, but then at the end dont have spare change to even get it running.

                        Its cool to build it from the ground up, but I would concentrate in labor work for now. Things that you can get done by spending very little if at all. Once you get that out of the way then follow up on upgrading etc. Get the car running, have a decent platform and go from there...
                        I tell people the same thing. I try to live by that rule as much as possible. I'm no stranger to project cars.

                        I reached a point today that I was convinced I was just going to pull everything and rebuild the engine. However, while thinking more about this, I decided to just do the transmission for now and build something up over the winter to swap in next summer. This is of course if the rings are not what was smoking the last time I ran it.

                        Is anyone familiar with fishing the spider gears back around in these transmissions? The replacement transmission that came with the car was started sans axles and the spider gears have flipped. I'm trying to get them back around without splitting the tranny case.

                        Also, are there any intake manifolds for the B6 in the FWD configuration that place the throttle body out the transmission side of the engine rather than over the valve cover? I'm redoing the intercooler piping and this has been driving me nuts.

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                          #13
                          Just keep at them with a long skinny screwdriver....they will spin around.
                          Clay

                          Comment


                            #14
                            Originally posted by Wayne_curr View Post
                            Also, are there any intake manifolds for the B6 in the FWD configuration that place the throttle body out the transmission side of the engine rather than over the valve cover? I'm redoing the intercooler piping and this has been driving me nuts.
                            I'm working on it.

                            Scott F. Williams
                            Team Director
                            Usually Sideways Rally Team
                            www.usrallyteam.com
                            856.456.3335

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                              #15
                              Some sort of bummer news. The engine is going to be replaced sooner rather than later. Here are the compression numbers.

                              155, 155, 90, 115

                              That 90 went right up to 155 when I added some oil to the cylinder so it is safe to say that the rings are toast. #3 seems to be a common problem cylinder from what I understand.

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