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| Information to know about before attempting this conversion: | |
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HEI Modules, where to get them: I bought my module for $17.99 at Advance Auto Parts. I told them I needed it for a 1982 Chevrolet Chevetter 1.6 liter and I got the GP Sorenson (hong-kong-based company that advance auto only seems to carry) part number EL 102. At Autozone the part costs the same but is made by Wells and is part number DR-100. You can also get this used from any early-late 80's GM car. Basically ALL GM's from this time period use this same module from 4-bangers to V8's. Apparently the module is mounted inside of the distributor cap on these cars and shouldn't cost more than $5 if your junkyard is reasonable. |
Crimp Terminals? Or Solder?: Many people believe crimp terminals to be unreliable and only used by amatuers. I've wired dozens of stereo's for people in the past, and I have yet to hear of a single failure from any of my friends on my wiring. If you crimp the terminals FIRMLY and TEST them by tugging both ends for any signs of coming apart, you won't have any problems with them falling off or shorting your stereo (or in this case, ignition) out. The way I see it, Solder is dead-reliable and less expensive, but can be messy & requires skill. Dripping solder on your engine parts isn't a good thing. Crimp-terminals when used properly can prove reliable & are very easy to use but cost money (not much) and look ugly due to their multiple color scheme. For this HEI install, you'll just need the 14-18 guage BLUE colored terminals. Using electrical tape to connect wires is flat out red-neck and WILL CAUSE A FAILURE eventually. I don't care how good you are with elec tape...the stuff will heat up and the glue will cause it to unravel inside the engine bay within a couple of trips on the road. Self-Tapping (IDC) Terminal Info: At the top of this page under "what parts you need" I put a picture of a self tapping terminal before it is used & after. Most people are unfamiliar with these things, but they are quite handy. They let you tap into a wire without cutting it...they simply push the metal clip down into the wire & the new wire you shove into the second end also gets connectivity through this metal clip. (See picture) Wire Info: It is IMPORTANT to use at least 16-gauge wire for the "G" pin on the HEI module to the ECU trigger output wire (orange on mx3). This wire has up to 5-amps running through it. Using 16-18AWG will work fine for the rest of the wire connections. Also....use car wire. Speaker wire uses very soft plastic shells that will melt if they contact any engine parts. You can try using it, but be warned that it might fail after awhile. Car-specific wire has harder sheaths and is very inexpensive. Use wire loom to clean up the installation instead of having a million random wires running throughout the engine bay that look like shit. Before I talk about the wiring, I'll discuss the IMPORTANT parts of installing this device so it works RELIABLY. I'm applying my knowledge based on what I've read on ProbeTalk and my own experience installing this thing. |
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Here
is the Diagram for installing the HEI module (without external coil) |
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The above diagrm outlines the wiring of the HEI module. You Must ground pin W as well as the right-most screwhole. Grounding the entire backing plate will result in a much cooler operation of the module. Using the self-tapping terminals wire the remainder of the module to your stock ignition harness (you do not need to cut any part of the harness if you use self-tapping terminals). -Wire the top-most wire on
the 3-wire distributor plug (solid blue in color) to the "B"
terminal on the HEI module |
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| Now for the Installation Instructions: | |
| 1: Before you start wiring everything together, you should determine where you are going to mount your external ignition coil (if applicable) and HEI module. I chose to locate both along the passenger-side fenderwell because there were two threaded bolt holes and nothing in the way since I previously installed a custom cold-air intake. For MX-3 guys, these two bolt locations are perfect for a Ignition Coil. The top one in the pic is a 12mm while the closest one is a 10mm bolt. I used the 10mm to also secure the HEI module as seen in the pic to the lower-right. |
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| 2: MAKE SURE you create a bracket for the HEI module or your module will heat up significantly, which can lead to its failure. To be safe, create a custom bracket out of some 1" wide (or wider) bracketry and secure the HEI to it so that the bottom of the HEI (the part that is metal) FLATLY sits on top of it. This will ensure the HEI module is grounded well and working properly. It will also run at a much cooler temperature. As you can see in this pic, I grounded the back of hte HEI flat-against the bracket I made for it. I secure it with some car stereo screws w/retainer clips that I had in my toolbox. |
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| IF YOU ARE INSTALLING AN EXTERNAL COIL, SKIP STEP 3 and go to step 4. | |
| 3: Once you have figured out where to mount all the stuff, you can begin wiring it all together into your distributor. See the diagram below: | |
For Informations Sake, below is a list of the MX-3 Distributor plug wire colors & their functionality: 6-pin Plug (from the top
to bottom) 3-ping Plug (fromp top to
bottom): |
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3 (Explained): To hook up the HEI module so it functions properly you will need four wires, each with a female disconnect on one end and one with a ring terminal on the other end and the other 3 with the self-tapping terminals.
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| You are DONE! Your car should start up. If it doesn't...make sure your connections are good. Also check to see if the HEI module is getting very hot, if it is, you will need to ground it better and/or use larger gauge wire for the "G" to Orange wire. | |
If you are installing an external ignition coil as well, continue forward, if you are not, IGNORE ALL OF THE FOLLOWING STEPS. Before you can wire up everything to the ignition coil and HEI terminal, you will need to prepare your distributor and distributor cap for the external coil. |
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If you don't think you can successfully rig your distributor cap to accept an external coil wire you can buy a pre-modified (and prettier) distributor cap from ProbeSport for about $60 shipped. CLICK HERE. 4: First you will need to install the "MSD Power Tower" into your distributor cap. Doing this will bypass the stock ignition coil and will route the spark to the power tower terminal so you can connect the ignition coil wire from the outside of the cap to the ignition coil.
There are many ways to do this, I chose to rig my power tower near the middle of the cap. I used a drillbit to drill through the plastic cap & metal and I used the screw from the powertower to secure it. I made sure the hole was deep enough so the screw was recessed inward, so I had enough room to fill in the remainder with high-temp RTV silicone gasket maker. The red "power tower" sticks out of the top of my distributor cap and I sealed around it with more high-temp RTV silicone gasket maker. I also cut off the old post sticking out of the lower-left of the cap (see pic to the bottom-left) so the stock coil wouldn't interfere with the new coils spark. I put a glob of sealant over it so it wouldn't cause any shorts. The modified cap is seen below. |
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5-A: Now you will need to prepare your distributor for the use of an external coil. Since the stock distributor has a built-in ignition coil, you do not need it. If you want to, you can remove it and save yourself a couple of pounds of unnecessary weight and to prevent the stock coil from interfering with the new external coil. Removing the stock coil isn't too hard, you have to remove all of the screws holding all of the distributor guts in place and then you will see the coil with the 3-pin plug sticking out of it. Remove all of that and seal the remaining hole with some of the high-temp RTV silicone |
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| 5-B: If you do not want to remove your stock ignition coil, you will have to disable the coil by removing the strap going from the distributor brain to the tachometer signal from the coil. You can either cut it off or unscrew it and slab some silicone over it so it won't contact any of the metal parts. The pic to the right shows what strap I am speaking of | ![]() |
| 6: Now you can wire the stuff together. First, install the distributor, cap and rotor and wire it according to the diagram below: | |
For Informations Sake, below is a list of the MX-3 Distributor plug wire colors & their functionality: 6-pin Plug (from the top
to bottom) 3-ping Plug (fromp top to
bottom): |
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6 (Explained): To hook up the HEI module so it functions properly you will need seven wires total. 1: One of the wires with
a ring terminal is used on pin "W" on the HEI module and is
grounded to the chassis of the car Wires 3-6 can be connected two ways, you can either run all of the wires off of the "B" and "C" terminals from the HEI module OR (as shown in my diagram) run all of the wires off of the "+" and "-" inputs from the external ignition coil. 3: The next wire depends
on which way you run your wires. This wire needs to go from the ignition
coil's "+" to the HEI "B" pin. 7: Lastly, you'll need to rig the tachometer to work. In order to do this, use a self-tapping terminal on the #6 wire you just hooked up. Cut this new wire in half and shove a 1000-ohm resistor inside of it. I TIGHTLY wrapped electrical tape over the resistor and two-wires that the resitor is shoved in so it won't fall out. If you do it this way, use wire loom to cover the electrical tape and sheild it from too much heat. (see picture to right to see how I did mine) NOTE: USE A RESISTOR for the tach signal, if you do not, you will burn out your tachometer in no time. The stock ignition coil has a 1k-ohm resistor built in for this purpose. |
![]() HEI module & coil hooked up ( ^ _ ^ ) !!! |
![]() 1000-ohm Resistor for tachometer signal wire |
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7: Now you can connect the ignition coil wire to the distributor cap, wrap everything up with wire loom to clean up the install & tighten any bolts that may be loose. Turn your key, and your car should start right up! If it doesn't, check your connections and wiring for accuracy or a loose connection. Also check to see if the back of the HEI module is HOT. If it is, you'll have to ground it better and/or increase the size of the "G" to orange wire so it gets sufficient current. |
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