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My daily: '00 BJ Sportive - The xero fux given 323

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    My daily: '00 BJ Sportive - The xero fux given 323

    I thought I might as well show my daily here that I bought last year as a write off. Got it for two reasons: I wanted a pre '01 BJ because of bad rust issues with later years and specifically a '00 Sportive since it came with the JDM Sport20 interieur. With that in mind I looked around for about a year one and off, and this was the best one I could find in terms of rust issues.

    Why a BJ in 2017? (the following section is C&P, hence slightly redundant).
    Well, I needed a new daily for commute and transport of the offspring as well as the occasional movement of building material.
    After buying and selling two Xedos 6 V6s last year (yes, I desperately wanted a V6 in my life), I decided I'd go for the practical compact kinda hot kinda hatch that is the 323F BJ Sportive. I chose the 2000 model year because it combined the JDM interieur with a less rusty shell than the later years. Still, it took me months to track down a suitably candidate and actually the best I could come up with was silver (omg) a beat up unloved thing of ugliness which I acquired for the sum of 250€. I stress again, this was the best i could find including all offers up to 4000€.




    Oh, i should mention that I had to travel about 200 miles one way (twice actually, so a total of 800) to buy it and bring it home two weeks later. Makes sense, right?

    I only drove a few miles like this towards a mates garage where i picked up a bunch of parts and ghettofixed the front end a bit.






    The trip home took about 4 hours due to the worst weather conditions and a somewhat limited top speed because accident damage and dead tires. Still, we made it. Safe to say, my wife was a bit underwhelmed with my purchase ^^
    But this was the least rusty 323f BJ I could come up with, that has an engine that's not terribly slow (i.e. no 1.5 or 1.6), has a nice interior and the variable passenger seat and rear bench option, which is really awesome.

    The morning after:



    A few more detail shots.






    Apart from all the filth, the interior was actually really nice.

    Some accident damage:



    After vacuuming the mess on the inside, I quickly put in a 626 wiper stalk with variable interval control.



    That's actually very useful in german winters.

    After that we found a space for the car where it would stay for a few weeks during repairs.



    First steps while waiting for spare parts:
    new rear wiper



    JDM emblem


    The original remote was completely dead


    I could restore the connections on the board and pair the remote with the car again. But i still was lacking a case with buttons
    Last edited by HMT; 07-31-2018, 01:53 AM.

    #2
    The doors were the only parts with rust:



    The car still sported the original radio!


    ...which was replaced by this. Also added the Touring Computer from a 626


    Started changing the illumination from green to red (weirdly, the speedo dials already were illuminated red)



    Changed the interior air filter


    And received the new suspension



    Ok, after that, i started dismantling the front end



    It turned out that there was more damage than I originally anticipated but that's just life...






    Test fitted a facelift bumper:




    Installed the antenna bit from the Mazdaspeed 3



    Tried to find out what happens if you pull on the fugly black bumper bits


    And went through my stored parts to find a set of barely used Fondmetal wheels in 7x15"


    Next steps:
    Getting parts from a donor (including a remote)

    Comment


      #3
      Repairing both remotes (as described above)




      Receiving moar parts



      Cleaning up the mess behind the fugly black stripe things



      Becoming motivated enough to start pulling on the other fugly black stripe things on the car

      And deciding to put that on hold until i'm able to remove the sticky glue that held them on.

      Replaced the front wipers completely



      Prepared the suspension





      The bonnet opener was destroyed by the dealer so i had to replace it.




      Used this opportunity to do some rust proofing




      Comment


        #4
        Removed some rust on the windscreen frame






        Also at the sills



        And the doors




        And the front fenders and under:





        Replaced the door sills





        Installed new brakes all around because well...



        Comment


          #5
          Then had some fun with paint






          Ok, soon after, i received a "new" bonnet


          Unfortunately, the paint has seen better days and there was some rust beneath.

          Direct comparison



          Rusty rust



          Treated that as shown before and painted it grey






          Test fit, meanwhile, new parts arrived


          Tried a spinning rubber bit to remove the glue under the side protection things



          Worked well. Therefore i removed all the stripes


          Started changing brakes and suspension


          Comment


            #6
            old vs sexy







            Implemented some corrosion prevention measures








            Random Pic


            And got some updated rear lights



            Next up, I continued to change the switch illumination from green to red



            Sandblasted and painted the strut brace mounts


            I had two sets of head lights: one with blind covers and one off the donor with "as new" covers but cracked housings from the accident. So swap it is. And black!


            Dipty dip


            Winning 's winning



            Add more wax!


            Put new Conti winter tires on the wheels and this:

            Comment


              #7
              Since i couldnt make the facelifted front bumper fit to the car in a reasonable amount of time, i went back to the donor to get the bumper and a few more bits



              Since this bumper had seen at least two accidents and had been repaired as cheaply as possible, I decided to go full #nöfuksgvn


              Glued the bumper in 9 places with epoxide and added color matching jdm stitches


              Added EZ lip for additional street cred


              Also glued the front grille and fog lights - nothing goes to waste :D

              Then I pulled the front crossmember back out...



              Over all it's ok for this application. I was able to make all parts fit so that you couldnt see the damage from the outside.


              Added new radiator and aircon condenser and dryer.


              Added yellow for light bulbs


              The engine received fresh coolant and oil, a new battery, coolant hoses and OEM iglition leads. Topped it off with a OEM strut brace, powder coated valve cover, dipped front grille, Corksport finish panel and an AutoExe Carbon Airbox.

              The engine bay was filthy as...

              Then cleaned the interior (so dirty!), added wiring for an amplifier and new carpets. Was left with this


              Finally, the new indicators arrived




              Next up, i covered the holes in the bumpers



              Added new spray nozzles


              Radio and TC working


              Found covers for the roof trim


              Added some color in form of stickers


              Received a large parcell

              Comment


                #8
                Center console and rear bumper off the BJ2


                Unfortunately the bumper was damaged. But the rear lip still intact...

                Direct comparison of center consoles




                Hand brake lever wouldnt fit the new console, so got one of those as well


                Now all fits fine. Added some Xedos sound deadening



                Much better


                Almost ready to take over for winter duty


                Aand got it registered and washed!





                The front suspension made some weird noises...turned out the aftermarked upper bearings were slightly tighter than oem, rubbing on the spring seats and tensioning the spring when steering, resulting in a "boing" noise. Put the OEM ones back, problem solved.


                First snow came, the Lantis had made it to the garage in time


                New parcel arrived


                A dealer option sport exhaust with mazda engraving


                Some evening fun

                Comment


                  #9
                  At new years, a heat wave struck - so i decided to put on the rear lip



                  Added some audio to the front doors



                  Then at cold winter days, the starter motor decided to not reach the flywheel when trying to start the car. After a fey days of keeping a hammer in the car and gently motivating it to work, one evening I manned up and removed the motor for some much needed cleaning




                  After that, the starter worked like a charm. It's the little things sometimes.

                  And more recently i added a new bonnet mat that I got cheaply



                  So we got snow again


                  I put on summer wheels


                  Changed the thermostat


                  Added gauge rings


                  A set of new rear speakers



                  The car made itself useful transporting heavy materials


                  And finally, I test fitted more Sport20 aero


                  Fitment is spot on so i will paint them and get more pictures once they're on.

                  I have to say, with the new wheels, suspension and audio, the car is actually quite fun to drive and still it doesnt hurt if I have to transport stuff or get a little dirt inside. So i guess, for now, it suits me well and gives me the opportunity to look after my other cars whilst they are off the road

                  Transport duty:
                  Last edited by HMT; 07-25-2018, 01:14 AM.

                  Comment


                    #10
                    Redid the front turn signals


                    So this...


                    ...became this


                    Much better


                    After a quick hand wash (the first one since i got it and probably in the whole life of the car), it looked quite nice

                    Should have been like that from the factory.

                    Prepped and primed the skirts



                    Test fit - almost there



                    Most of this happened in October 2017 and a bit during last winter and spring.
                    The current status is this:
                    Side skirts are on for a while now and i added a front lip as well:


                    More pics here: https://driving-culture.blogspot.com...for-daily.html

                    From here on, it will mainly be maintenance and driving since I really prefer working on the BA, BG, NA or MX3...
                    Still, hope you like the little rescue story
                    Cheers,
                    Chris

                    Comment


                      #11
                      dang man good work. you put a lot of time into it and it really looks good lol. looks better than my daily. also love both choices of rims
                      womp

                      Comment


                        #12
                        holy crap, good effort put into this one. I like that you cared for the rust/water leakage zones as soon as you could.
                        and that touring clock/temp is pretty dang sharp. i want one
                        ---Has ClubProtege helped you in someway? show your support by Contributing--- Click Here---

                        1992- project FE3..... 313 WHP @ 9.3psi




                        I pet my dash when I get into the car..."good car"
                        he actually has a mazda tree, parts grow on it

                        Comment


                          #13
                          Thanks, in germany nearly all BJ Chassis cars have serious rust issues or are already scrapped. There is a lot of Salt on the roads during Winters and the BJ seems to be made of tin cans. Therefore i did what I could to get a few more years out of it. I'll be happy if it survives 2 TÜV cycles which equals 4 years.
                          I will have to see how it looks then...

                          With regard to the touring Computer, I should have a spare one that I could send you.

                          Comment


                            #14
                            Thatd be neat, what all is required for using it
                            ---Has ClubProtege helped you in someway? show your support by Contributing--- Click Here---

                            1992- project FE3..... 313 WHP @ 9.3psi




                            I pet my dash when I get into the car..."good car"
                            he actually has a mazda tree, parts grow on it

                            Comment


                              #15
                              Nothing, it's just pnp, at least for the european Model. Did you guys get the temperature Display in the US?
                              However, I realized that it would read metric/SI units instead of imperial...

                              Comment

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