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    #46
    Originally posted by g3mccotter View Post
    does an evo manifold bolt up?
    Not without modification the evo flange does not bolt up directly. You have to change the evo flange to the bp flange for it to bolt up.

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      #47
      Got these in the mail the other day


      Gas tank O ring no more worry about fulling the gas tank @ the pump [laugh]


      Lateral links no more back end wondering like a drunk on the straights *[2thumbsup]


      80A liquid urethane kit for solid engine mounts mod. This kit is also available in other hardness (Durometer) level: 60A Daily Drive & 94A Race Quality
      Last edited by mazkam; 08-07-2010, 09:02 PM.

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        #48
        Replace the worn out & busted lateral links the other day & I was very pleased with the immense difference in ride quality. The car was very stable @ highway speed which was always my biggest problem with the car handling good. No more back end wondering like a drunk on the straights.

        Things done this week

        Install front brake pads
        Install the gas tank O ring
        Do the urethane kit for solid engine mounts mod

        I put these up for sale



        Replaced by these



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          #49
          Turbo upgrade underway

          Removal of bpt exhaust manifold with Garrett t25/t28


          Side by side comparison Garrett t25/t28 & t3/t4




          M12 - 1.25 bolt for water block off




          Tuned length manifold with external wastegate & Garrett t3/t4 turbocharger






          Here you will see how close the space is between the a/c condenser & the compressor housing [thumbsdown] & the radiator nuh gone in yet.


          Will have to get this @ a later date due to space constraints
          Last edited by mazkam; 08-08-2010, 10:08 AM.

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            #50
            Over the weekend I had done the liquid urethane solid engine mounts mod.

            Items required
            Liquid Urethane - 80A
            Contact Cement - Helps the duct tape seal against greasy surfaces
            Duct Tape - Seals one side of the mount
            Degreaser - Cleans the mount of grease and oil to ensure an easy project
            Sand - in a container - vital to the project - don't skip this one.

            Items required to do the mod


            Step One - Preparing the Motor Mounts
            Make sure the mounts have voids for urethane to pour though


            Cleared out


            For the Urethane to bond correctly and to ease the overall process, the mounts must be thoroughly cleaned of grease and dirt.


            Step Two - Seal One Side

            The best way to do this is with some contact cement and duct tape. While duct tape alone will usually work - the contact cement will ensure a good seal - especially if there's any greasy residue on the mounts (the tape will not adhere properly).

            Once you've set a good layer of contact cement seal off the mount with the duct tape.

            Setting Up The Mounts
            It's important that the mounts are completely level before you pour the urethane into them. If they're laying at an angle the mount will not turn out right.

            Place mounts in container with sand. This will allow a perfectly level placement - even if there are protrusions from the mounts that would other wise make it sit screwy & help seal off any small holes that will allow the urethane to leak out

            DO NOT attempt to do this without the sand box.

            Mixing the Urethane

            Activator and Urethane


            Mixed the urethane and activator throughly before pouring it into the mount.


            Pouring the Urethane


            They were installed the following day.
            Last edited by mazkam; 08-18-2010, 11:44 AM.

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              #51
              Nice writup. You should copy it and put it into the how to section.

              What's the dry time suppose to be?
              1993 Protege LX-Midnight's shadow SOLD
              1996 Honda CBR600-Wrecked. Damn Honda crippled me
              2002 mazda MPV-family truckster SOLD
              2010 VW routon

              Originally posted by jay
              .....they totally underestimated the number of gearheads such as myself that have families but refuse to grow the hell up and stop playing with cars, or that otherwise see the utility of having 4 doors. Obviously I ain't alone, as there are a helluva lotta sti and evo here. Bueler? Beuler? Mazda? Mazda?

              Comment


                #52
                Thanks for the comment Turpro. The instruction states mounts should be completely dried out and fully usable within 2 days. However most users report that by the next morning after mixing, the mounts are ready to go and at least be mounted in the vehicle.

                I had done mine around 7 am in the morning & when night came i just place them behind my fridge until the following morning .

                I will have to do some editing & add a few more pix before I copy it and put it into the how to section.
                Last edited by mazkam; 08-18-2010, 01:15 PM.

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                  #53
                  Had a little run in with a drainage cover the other day. Here are some pix of the outcome.



                  Taken off the car






                  I was unable to source another bpt crankcase, so I got a bp crankcase as the replacement.


                  Side by side comparison between the bp (silver) & b6t (red) crankcase


                  I took the turbo oil drain pipe from the b6t crankcase to fit into the bp crank case
                  *

                  Comment


                    #54
                    Got the bp crank case from the machine shop with oil return welded on. The mod was done @ Campbell E&E Engineering Works Ltd.
                    B4



                    After








                    Comment


                      #55
                      These 8.5mm Magnecor racing plug wires will be replaced


                      By these Toyota Coil Over Plug a.k.a COP





                      I have purchase the following accessories for my MegaSquirt & awaiting delivery.
                      IAT sensor
                      CLT sensor
                      12' MegaSquirt Wiring Harness

                      Next are the
                      Crank sensor
                      36-1 Trigger Wheel
                      Last edited by mazkam; 10-20-2010, 06:26 AM.

                      Comment


                        #56
                        Got mail.






                        Megasquirt Accessories
                        12' wiring harness with external wiring diagram
                        Closed element CLT sensor with uncrimped connector & pins
                        GM onpen element IAT sensor with uncrimped connector & pin
                        USB-serial adapter

                        External Wastegate spring 0.5 bar

                        Comment


                          #57
                          Here is a small update as what been going on with my project. Since the last post i have acquire the following items for my car to complete my brake upgrade & install Megasquirt ems.

                          Brake items recently acquired.
                          Mitsubishi Galant 266mm Brembo front disc rotors & back disc rotors
                          MX6 front lug studs
                          KVR performance brake pads

                          Brake Parts installed.
                          BG 323 22V stamp front brake calipers
                          Corksport steel braided brake line

                          Parts remaining to make items required for the Galant brake upgrade complete.
                          95 323/Protege brake booster
                          929 1" bore master cylinder.

                          Item recently acquired for Megasquirt.
                          Motorcraft crankshaft sensor

                          Already acquired.
                          12' wiring harness with external wiring diagram
                          Closed element CLT sensor with uncrimped connector & pins
                          GM onpen element IAT sensor with uncrimped connector & pin
                          USB-serial adapter
                          Toyota coil over plug COP & connectors

                          Item remaining to complete items required to install Megasquirt.
                          36 - 1 144mm crank trigger wheel currently in transit to Ja

                          Sort out the Megasquirt to run COP as it is currently configured to run Ford EDIS 4 ignition system. I was going to work with the EDIS 4 ignition system, but then i found out that i won't be able to use the launch control & spark cut features on the Megasquirt. So i am staying with the Toyota cop.
                          Last edited by mazkam; 12-07-2010, 05:34 AM.

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                            #58
                            i like this build. that exhaust mani is pretty interesting looking. when i did my mounts i poured them the night before around 6:30 pm and they were ready to go by 8 am the next morning. nice build so far again.

                            Comment


                              #59
                              Thanks for the comment bighead323.

                              Comment


                                #60
                                holy crap lots has changed since i last posted lol, looking amazing man! keep it up!
                                -Jack

                                ONTARIO MAZDA CLUB! Join! https://www.facebook.com/groups/500055016671733/

                                91 626 LX - basically stock and pretty slow still
                                http://www.clubprotege.com/forum/sho...my-GD-626-LX-)

                                01 E53 3.0i - FOR SALE! pm if interested

                                91 USDM Protege LX - SOLD! turbo/manifold up for sale!
                                http://www.clubprotege.com/forum/showthread.php?t=46606

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