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323 BG sedan EDM worklog

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    #31
    Thanks! Yes, I want replace rear main seal too - it would be strange to detach tranny and don't look at rear main!

    when's the clutch kit going in?
    It is almost replaced, too much photos must be processed, lol
    The main culprit is clutch disc
    sigpic
    1990 323s BG 1.6i

    Comment


      #32
      Front and rear engine mount by Mazda, lol





      sigpic
      1990 323s BG 1.6i

      Comment


        #33
        Preparing for tranny detach:






        Very useful stuff for assembling step, lol, through some days especially



        Front mount, holy oil leak...

        A little bit of russian text, lol (for local community)

        Inner CV joint

        Important support:
        Last edited by labeo; 05-31-2011, 09:15 AM.
        sigpic
        1990 323s BG 1.6i

        Comment


          #34
          Tranny has been detached:








          The grooves have almost disappeared from the surface of clutch disc


          Flywheel has been detached




          View on the rear main seal...
          sigpic
          1990 323s BG 1.6i

          Comment


            #35
            New rear main seal try-on:


            Installed:






            Before:


            After (like brand new, lol):
            sigpic
            1990 323s BG 1.6i

            Comment


              #36
              looks awesome! well done. Did you use any type of sealant around the main seal before re-installing the clutch system?
              -Jack

              ONTARIO MAZDA CLUB! Join! https://www.facebook.com/groups/500055016671733/

              91 626 LX - basically stock and pretty slow still
              http://www.clubprotege.com/forum/sho...my-GD-626-LX-)

              01 E53 3.0i - FOR SALE! pm if interested

              91 USDM Protege LX - SOLD! turbo/manifold up for sale!
              http://www.clubprotege.com/forum/showthread.php?t=46606

              Comment


                #37
                Originally posted by Mazda_Powered View Post
                looks awesome! well done. Did you use any type of sealant around the main seal before re-installing the clutch system?
                Thanks for comments!
                If you're talking about sealant on the "cap" of rear main seal - I hope, here it is:



                sigpic
                1990 323s BG 1.6i

                Comment


                  #38
                  Looks good man. I just did mine on friday, Always fun lol. What gear oil are you using?

                  Comment


                    #39
                    Thanks for opinion!
                    Not the best choice, but BP ENERGEAR SGX 75w90

                    How often do you change oil in gearbox? 50к-75к miles?
                    sigpic
                    1990 323s BG 1.6i

                    Comment


                      #40
                      yep, that's what I was talking about, usually I put some on the outside as well between the main seal housing and the oil pan seal.
                      -Jack

                      ONTARIO MAZDA CLUB! Join! https://www.facebook.com/groups/500055016671733/

                      91 626 LX - basically stock and pretty slow still
                      http://www.clubprotege.com/forum/sho...my-GD-626-LX-)

                      01 E53 3.0i - FOR SALE! pm if interested

                      91 USDM Protege LX - SOLD! turbo/manifold up for sale!
                      http://www.clubprotege.com/forum/showthread.php?t=46606

                      Comment


                        #41
                        Originally posted by Mazda_Powered View Post
                        yep, that's what I was talking about, usually I put some on the outside as well between the main seal housing and the oil pan seal.
                        +1, but I haven't intermediate photo of that process, my fault
                        What about this sealant - it has an inscription "Made in USA", is it true? haha
                        sigpic
                        1990 323s BG 1.6i

                        Comment


                          #42
                          made in the USA, printed in Ukrainian lol, why not
                          -Jack

                          ONTARIO MAZDA CLUB! Join! https://www.facebook.com/groups/500055016671733/

                          91 626 LX - basically stock and pretty slow still
                          http://www.clubprotege.com/forum/sho...my-GD-626-LX-)

                          01 E53 3.0i - FOR SALE! pm if interested

                          91 USDM Protege LX - SOLD! turbo/manifold up for sale!
                          http://www.clubprotege.com/forum/showthread.php?t=46606

                          Comment


                            #43
                            New bearing:


                            Hand made center tool, lol


                            Clutch kit has been assembled:


                            Applying a liitle bit of grease:



                            Exciting moment:
                            sigpic
                            1990 323s BG 1.6i

                            Comment


                              #44
                              Brand new mounting brackets, lol






                              Oil pan paint restoration:



                              "I see a red door and I want it painted black..." (c), lol

                              sigpic
                              1990 323s BG 1.6i

                              Comment


                                #45
                                Final assembling:






                                Job has been almost done...


                                Slave clutch cyl and

                                PS comparison of thickness
                                Last edited by labeo; 06-27-2011, 07:50 AM.
                                sigpic
                                1990 323s BG 1.6i

                                Comment

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